product model:
automatic yolky /custard/ muffin cake production line &
cake plant

a,the bright future of custard cake making
today, custard cake has become a popular food of rich nutrition
all over the world. because of peoples higher living standard,
faster working and living pace and the change of eating habit, the
prospect of a thriving global market for custard cakes is expected
to be realized.
at present, however, this production line made in foreign country
is very expensive. in contrast, we, shantou dahe, based on the
advantages of all similar production lines home and abroad and as
the leading manufacturer of all the lines in china, has developed
and produced the gas-style custard cake fully automatic production
line.
with capacity of 9,000kg per day, our product has the advantages
of low cost, reasonable price, high level of automation, low rate
of unqualified products and an easier way of cleaning.
b,the feature of the production line
the gas-channel oven type
fan is used to mix air with gas in advance so as to attain
effective gas-burning without polluting the oven. temperature
control-system consists of 10 sections, which are divided into
upper and lower layer each of 5 sections. thanks to the individual
fire-tube, the cake out of this oven is much better than the one
out of electrical-oven. besides, the cakes are with more beautiful
shapes, better taste and flavor, thus are more attractive to the
customers.
2. digital display is used in the temperature control device of
the gas-channel-oven. the auto-temperature-controller has
2-way-outlet with up & down limited, keep the gas fully-tube,
even-temperature-heating and without any pollution. it is for cake,
bread, puff, and moon-cake making.
3. safer device.
there are devices of no-burn safe-guard device and 2-unit
electromagnetic valve in the burning system. it plays a role of
double safeguard. with the plc fire inspection system, when there
is no fire in the oven-head, the gas can be cut off in a short
time.
4. the temperature of each section of the oven and the condition
of each burning head can be seen on the control penal. in the first
safeguard, the indicated light will be flashing when the fire
extinguishes in the burning-tube. in the second one, the fan will
work to blow out the gas in the oven.
c,processing line
1. mixing
it can be done auto-mixing after loading the paste- material; you
may also set the mixing-time. after the process of mixing, the
lifter loads automatically the paste-material into the
filling-hopper (tank).
2. oil-coating
the oil-coating machine is set before dough depositor to make an
oil-layer on the tray, so as to prevent the cake from sticking on
the surface of the cavities of mode. in this way, the products of
the cake can be good looking and the shape would be beautiful.
3. forming
the forming of paste-material, 24pcs/2-line, in 3 times forming
for each plate, will be done after the oven-plate coated with oil
entered the forming machine. after finishing the forming, the
mould-plates enter the oven-channel (chamber) for heating and
drying.
4. baking
the oven-channel (tunnel) for heating and baking is 30 meters long
with 16 temperature control sections
5. mould-plate-return
the cakes go through drying automatically and enter the conveyer
of mould-plate-return by the turn-bend device in twice. after the
cake goes through the cooling, cream-filling, out of mould, the
mould-plates go to get oil-coating and enter the inlet of turn-bend
device.
6. cooling
the cakes on the conveyer get natural cooling and then enter the
cream-injection area.
7. auto-cream-injection
by auto-cream-injection setting, 24 pcs of cakes in 2 lines can be
injected at one time. the injection of each cake-plate (72pcs) can
be finished in 3 times.
8. cake-off-mould
after the injection of cream-material, the cakes enter the area of
cake-off-mould.72pcs of cakes will be taken out in one time by the
machine. and the empty-mould-plate will enter the oil-coating
machine, while the conveyor for packing will take out the cakes.
9. separate conveyer
when cakes come out from moulds, they will be automatically
conveyed to different packing
lines.
10. packaging
the cakes enter the pillow-packing machine for packing.
specifications:
|
gas & pressure
|
natural gas, oil-gas, 180-240pa
|
|
gas consumption
|
10 m3 /hr
|
|
power
|
380v/20kw ac
|
|
conveyor speed
|
0-2m/min. (inverter control)
|
|
oven max. temperatures
|
300癈
|
|
dimension of oven
|
l 30000*w 1140*h 125mm
|
|
capacity
|
150-450kg/hr
|
|
height of oven
|
900mm
|
|
length of the conveyer
|
3000mm (center part), 3250 mm (the whole)
|
|
mould-plate size
|
965*505*40mm
|
small orders
accepted.
welcome to visit our factory, any
inquiry from you will received warmly
welcome! professionable production proposal
for special customer!