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Nano Micro Cluster technologies - incredible archipelagos of applications
Web material as regenerated cellulose films, filter, cigarette, tipping, roll-your-own RYO paper, transparent, coated special, bag or packing papers, bonded fabrics, spun bonded non-woven, technical textiles, fabrics, laminate with base weights from 20 g/m2 to up to 150 g/m2, up to 20 g/m2 LPDE coating films, are perforated electro statically nano, micro, or by laser (mechanical hot or micro needle) with micro or macro holes for wide range of application purposes.
Electrostatic NANO MICRO PERFORATION, based at micro discharging and sparking, Bluemlein and Plasma Tunnel effects with gas atomic ionization in Nanosecond time windows.
The pores are statistically irregularly distributed with size ranges from 100 nm up to 80 μm diameter and analogically, under LASER or micro macro PERFORATION, arranged in diameter sizes from 60 up 200 μm, at best non-inclined holes und rows of holes of diverse arrangement comprehension.
For the human eye invisible electrostatic nano or micro perforations may be arranged in areas as well as in zones with specific distances within its web. Controlled pore sizes in wide ranges from 100 nm to 80 µm diameters by holes sequences up to 16 million pores per second and 0.1 bis 3 mJ discharge energy for each Pore.
Arrangements of zones are usually carried out in width from 2 to 6 mm and pore density of 15 up to 250 pores per cm2 whereas the perforation of areas results in pore densities of up to 5 million pores per m2. ESP perforations allow porosity levels from 80 to 2500 C. U., web widths from 100 to 2000 mm at web speeds of up to 500 m/min, depending on porosity and material consistency in relation to its ability to perforate.
IPM is a hi-tech engineering manufacturing company, based in Germany and Asia. With international specialized engineers and competent partners in Germany and China we are develop, design, manufacture, tailor made, install, commission electrostatic micro cluster or laser perforation systems and machines for speed paper webs or other material treatment for mass products.
As well with sophisticated, intelligent online sensor scanner porosity measuring technology for global sales and potential customers as ready-to-use projects.
Strong hands-on engineering, demanding time at clients side, qualification, training, technology transfer for maintenance, operation personnel in quality as well quantity control are essential parts of our services for prosperous long term cooperation with global clients.
The founder of IPM Mr. Werner Grosse, working since 1979 as application engineer, project, operation manager, technical director, technology expert and entrepreneur in international field of applied electrostatic and laser processes as well in online porosity sensor scanner measurement for tobacco, paper, refinement, packaging, printing, tobacco and other industries. During his professional career, collaboration in research assignments he initiated 46 inventions and 34 patents, outside of EEC and in China as well.
Thanks patented technologies and production processes new generations of refinement procedures, products properties, characteristics, application fields, production machines and optical online control systems has been developed. It includes world wide new in-situ dyne measuring process at fast moving plastic films and foils.
After he became a self-employer and entrepreneur in 1992, the GmbH was established in 1993. This resulted in an expansion of electrostatic perforation technology into application fields such as filter, cigarette, tipping, packaging, printing, bag, food and non-woven for paper refinement and packaging industry. Since 1994 the GmbH belong to an international supplier group.
After many years of prosperous cooperation as shareholder and managing director, Mr. Grosse left the GmbH at the end of 2001 in order to enhance innovations with his own engineering company IPM in January 2002 to design tailor made production machines for mass products which among other high demands in quality have specific outstanding product characteristics in cooperation with relatively large clients in Asia, USA and South America.
Apart from this business he has joined national, international organizations whose aim is to enhance innovative, creative, patent design, comittment, educational targets and which exchanging of technical, economical knowledge. As a result of his membership in several organizations and due to his work in the field of micro perforation, material treatment and porosity, scanning and vision control technology, Mr. Werner Grosse has given many lectures, published a great number of technical papers and engineering reports which are available in German, English, Spanish, Mandarin, French and Italian.
Mr. Werner Grosse received government honors from China in 2004 and from other countries later on for his expertise as foreign entrepreneur for added values of innovative production technology achieved by transfer of knowledge and successful cooperation with large industry Groups in China and others to build new machines to improve significant production processes.
IPM and his engineer team operates as technology experts with project managements in the tobacco, cigarette making, supplier, paper, packaging, printing, material treatment, automotive, robotic handling and other industries.
In mechanical and electrical engineering, manufacturing, delivery of entire perforation electronics and long term spare part guarantees IPM cooperating since many years with two German contract suppliers which manage all commercial details and goods deliveries independently to global clients.
For twin bobbin or wide web laser perforation machines we are in tied cooperation with competent industry partners and cigarette machine manufactures in China.
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